Welcome to the Hills Solar distributor in South Africa – Tritonova (Pty) Ltd

Why pay ESKOM for heating your water when you can use the sun to heat it for free?  A Hills Solar Esteem Hills Solar 22 Tube System Blouberg on A Framehot water system from Tritonova will harness the energy of the sun to do about 70% to 80% of your annual water heating.  You can use ESKOM or gas to do the rest.  Quality products, service and support from Tritonova.  And ESKOM pay you a substantial cash rebate towards your Hills Esteem Solar Water Heater. Hills Solar are an iconic Australian brand.  We have used their design and solar collectors, combined with top quality local and imported components, to bring you the SABS approved Hills Solar Esteem solar water heaters. Have a look at our latest post below to see how you can benefit from Hills Solar water heaters.

“In this day of poor service and dubious credentials, here are some stars!” – Rob Jordan, Constantia

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10% Summer Special on all 150L and 300L Hills Esteem systems

Solar heating, Hills Solar, Go-Solar, Evacuated TubeIts official, Cape Town has been hit by a heat wave of note! Its time to make use of the suns rays to save you some money. We are offering a 10% discount on all 150L and 300L Hills Esteem solar water heating systems while limited stock lasts.The only thing hotter than Cape Town at the moment is this MASSIVE SPECIAL! Tell all your friends and family.  Give us a call, or fill in one of the GET A QUOTE forms on our website for a free quotation, we will call you back, and get started on the road to saving up to 50% of your electricity bill TODAY.

Hills Solar will be launching some new and exciting systems onto the SA market in the upcoming months. We are currently testing a very efficient, simple, and extremely cost effective direct thermo-siphon evacuated tube solar water heating system. Keep checking our website for updates.  If you are interested in any of our solar products for your home, business or a client, please pop by our offices.

Posted in Electricity Savings, Environment, ESKOM Rebate on Commercial Solar Water Heaters, ESKOM Rebates, Renewable Energy, SABS Approved, Solar Controllers, Solar Geysers, Solar Hot Water System | Tagged , , , , , | Comments Off

Maximise Your Summertime Savings

Well, summer is approaching and we have already had some really hot days.  This is the time to maximise your solar hot water savings by ensuring that your electrical element never switches on unnecessarily.  You also want to try and prevent the system from going into stagnation (boiling) in the solar collector on your roof.  The system is made to withstand stagnation but over long periods of time, it could lead to unnecessary strain on the collector.  You can achieve both of these objectives by taking the following steps (look below for your type of controller):  We hope you see your electricity consumption significantly reduce over the summer months.

SR868C8 Controller (In use since about December 2010)

If your solar controller and electrical element are on separate circuits, you may want to just switch off the geyser circuit so that the element never switchHills Solar SR868C8 Controlleres on.   To see if they are on separate circuits, turn the GEYSER switch off on your electrical distribution board.  If the controller also turns off you know that the controller and element are on the same and you need to rather set the backup temperatures very low or else set all the timers to the same ON and OFF times to prevent the element from coming on.  To adjust these settings donwload the instructions at this link – SR868C8 Quick Setup Guide

If you go away on holiday, be sure to set the ‘Holiday Mode’ on your SR868C8 controller by pressing ‘Holiday’ for about 2 seconds until the little island and palm tree appears.

Geyserwise Controller (In use from about April to December 2010)

On the Geyserwise controller, use the following procedure to ensure the element seldom or never switches on:  Hills Solar Geyserwise Controller

  1. Press the SET button once and a temperature setting will appear.  This is the temperature that applies if you have timer settings between 00:01 and 06:00.
  2. Use the V button to reduce this setting to the minimum of 300C.  Should you find that you do not have sufficient hot water you may need to vary this setting, using as low a temperature as possible to ensure you have enough hot water but using as little electricity as possible.
  3. Press the SET button again and another temperature setting will appear, repeat the above procedure. This one is for 06:01 to 12:00
  4. Repeat this procedure twice more  (12:01 to 18:00 and 18:01 to 24:00).  There are 4 temperature settings on the Geyserwise which are for different periods of the day.  You may wish to leave the 18:01 to 24:00 setting on a comfortable temperature of about 550C in case of cloudy days.

If you wish to change the timer settings, from the default display, press SET 8 times.  Mon to Fri will flash and 1 ON will flash. Adjust the hour setting using V or ?. Press SET and adjust the minute setting. Press SET again and Mon-Fri 1 OFF will flash.  Adjust.  Repeat for all four Mon-Fri settings and then for the four Sat-Sun timer settings.

If you find that your system is still reaching the maximum tank temperature during the day (75 or 800C), you might want to try leaving it on ‘Holiday Mode’.  Push the SET and POWER buttons together.  This will circulate the water through the collector at night in order to reduce the tank temperature so that it starts off at a lower temperature the next morning and is less likely to reach stagnation temperature.  The screen will go blank except for a small OFF indication.  It is particularly important if you go away on holiday to leave the controller on ‘Holiday Mode’ by pressing the SET and POWER buttons simultaneously.  The screen will go blank except for a small OFF message.

Full Gauge Microsol II Plus Controller (Up to about March 2010)

The newer Full Gauge controller has a switch on the side that allows you to easily turn off the electrical element.   On the Full Gauge controllers without the override switch, use the following procedure to ensure the element seldom or never switches on:  Hills Solar Microsol Controller

  1. Press and hold the SET button for about 3 seconds until SEL appears.
  2. The display will then change to F13 (DO NOT change the F13 setting).
  3. Press the ^ button once and F16 will appear.
  4. Press SET once and a temperature will appear.  This is the temperature to which the electrical element will take the water if it switches on.
  5. Press and hold the v button and reduce the temperature.  100C is the minimum setting but you may need to vary this in order to ensure you still have enough hot water.
  6. Press SET again in order to save the new setting.

An Easy Test to See if Your Solar Water Heating is Working Correctly

It is important to check periodically that your solar water heater is working properly.  If the solar heating is working correctly, there should never be more than about a 20 degree C difference between the temperature in the geyser (the default temperture on your controller display), and the collector (unless temporarily caused by a power failure or water supply problem or maximum temperature having been reached in the geyser).  This is because when the temperture differential reaches 20 degrees (15 degrees on some models), the pump is turned on to circulate water through the solar collector in order to get the heat into the geyser.  The pump continues circulate the water through the collector as long as the temperature differential is more than 4 degrees C.  This means that the differential should never be more than about 22 degrees C.  i.e. If your geyser temperature is 50 degrees C, the collector should not be higher than about 72 degrees C.  A high differential of say 30 to 100 degrees would indicate a possible circulation problem like a stuck valve.  In order to check the collector temperature on the different controllers, do the following:

  1. SR868C8 Controller – press + a couple of times until T1 appears on the top right of the display.  T1 will also flash on the system diagram on the left.  This displays the collector temperature.  Press ESC and it will go back to the default screen.
  2. Geyserwise Max – Press the v and ^ buttons simultaneously.  Ther will now only be one figure on the dispaly, this is the collector temperature.  Press the same 2 buttons to go back to the default screen.
  3. Microsol II Plus – Press the v button 2 or 3 times until t1 appears.  After a second a temperature will appear which is the collector temperature.  After a few seconds it will automatically revert to the default (T2) temperature.

 

 

Posted in Advice for Our Clients, Controller Settings, Electricity Savings, Pump Differential, Solar Controllers, Solar Hot Water System, Solar Pumps, Technical, Uncategorized | Tagged , , , , , , | Comments Off

Solar Geysers

Just like a conventional, electrically heated geyser, solar water heaters require a storage hot water cylinder.  This allows water to be heated by the sun during the day and stored for use that night or the following morning.  It also provides an electrical backup element to heat the water should there be insufficient solar radiation or in case of higher usage.

There are various types of hot water cylinders being used in the South African market.  Following are some of the types of cylinders and their characteristics:

Vitreous enamel – These are the most commmonly used hot water cylinders in South Africa due to low manufacturing cost.  The inner tank is lined with a glass enamel in order to separate the steel tank from the water.  As the hot water cylinders expand and contract with heating and cooling, this enamel lining is not sufficiently elastic to absorb this movement.  Hairline cracks develop in the lining and the water comes into contact with the steel and corrosion begins to occur.  sacrificial anode corroded in Kwikot geyserFor this reason these tanks are fitted with one or two soft metal sacrificial anodes.   These operate in the same manner as the sacrifical anode on an outboard motor, corroding preferentially and thereby saving the steel tank.  These anodes are meant to be replaced every 1 to 3 years, depending on the water charactersitics.  Once the anode is corroded away, corrosion begins to accelerate in other parts of the tank, particulalry the joints.  We have come accross plumbers with many years in the industry who were not even aware of the anode and the need to periodically replace it.  The picture shows an anode inside a tank that has almost completely corroded away.

Stainless Steel – Obviously more expensive than enamelled tanks, stainless steel is also prone to corrode, but at a much slower rate.  These tanks are therefore also fitted with sacrifical anodes which have to be periodically checked and replaced to ensure the lonevity of the tank.

Copper – Just as copper pipes have been used for decades as water pipes due to the ability of copper to withstand corrosion, so copper hot water cylinders have a very low rate of corrosion (except with low pH levels).  This means that typically, copper hot water cylinders last for many years.  Due to the high price of copper, these tanks are generally very expensive and due to the high temperature and pressure of solar geysers, thicker copper has to be used resulting in prohibitively high cost of tanks.

Fibre Glass – Hot water cylinders with both an inner and outer tank of glass fibre are fairly popular.  Over an extended period of expansion and contraction, the tanks can split and companies making these tanks have tried altering the design to avoid splitting.

PEX – Although Hills Solar often do retrofit solar systems to different types of tanks, generally they use the PEX lined Solartherm tanks when they install a full system.  PEX is a cross-linked polyethylene that is used to line the inside of the tanks.  This PEX is quite elastic and so can withstand considerable expansion and contraction without cracking.  150 liter Solartherm horizontal geyserThe water inside the tank is permanently separated from the steel, minimising the chance of corrosion.  Made by WE Geysers in Krugersdorp since 1997, these hot water cylinders are able to withstand the temperatures of solar heated water as well as the diverse water characteTruter Vertical Installationristics of South African water.  WE Geysers give a 10 year, maintenance free  guarantee on their geysers which are made to ISO-9001/2008 standards and are SABS approved.  Hills Solar supply these geysers with their ESKOM rebated 150, 200 and 300 liter systems.  They are avilable in horizontal and vertical models.

 

 

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Solar Water Heater Installation and Sales Training on Saturday, 17 September 2011

We are again running our very popular Solar Water Installation and Sales Training Course on Saturday, 23 July.  The cost is R500.00 per person which includes the installation manual, sales catalogue, training certificate and lunch.  Solar Water Heater Installation Training

Training takes place at our offices in Durbanville.  A map will be provided on confirmation.

The program is as follows:

08.30 to 09.00               Introduction to solar and overview of different types of solar systems

09.00 to 10.30               Identification and function of the Hills Solar Esteem system components (including SR868C8 controller functions)

                                    Self evaluation assessment test 1

10.30 to 10.45               Tea break

10.45 to 11.30               Solar siting principles

                                    Self evaluation assessment test 2

11.30 to 13.00               Installation procedures

                                    Self evaluation assessment test 3

13.00 to 13.30               Lunch

13.30 to 14.00               Maintenance & trouble shooting

                                    Self evaluation assessment test 4

14.00 to 14.30               Sales training, ESKOM program, system specifying guidelines

Please confirm quickly if you would like to attend as space is limited.  We can also run the courses at a venue of your choosing if you have 5 or more people requiring training.  Call 021 987 6071 or email info@hillssolar.co.za

Kind regards

The Hills Solar Team

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ESKOM Standard and Non-Standard Rebate Offer On Commercial Solar Water Heater Systems

Most people are aware of the rebate available from ESKOM for demestic solar water heaters.  Less well known is that ESKOM also have a rebate available for larger commercial systems.  Firstly, their Non-Standard Rebate Offer for small, domestic systems that are already on the rebate program, put together in parrallel to form larger systems up to 7000 liters as per Fig 1.  ESKOM Commercial Non Standard Rebate OfferTheir Standard Rebate Offer is for large, custom systems above 7000 liters.  The rebate can pay up to 90% of the capital outlay over 3 years; this on top of the electricity savings which continue for years after the system is paid for.  This program is particularly attractive for retrofitting existing commercial boilers.

Both programs require pre-authorisation from ESKOM but the generous rebate makes the process well worthwhile. The Standard Rebate Offer also requires M&V (monitoring and verification) after installation to assess the amount of the rebate.  This is done through one of the universities. Ideal possible applications are office and commercial buildings with large central boilers, hotels, institutions and many other applications. The SABS approved Hills Solar evacuated tube collectors are ideal for these applications.

A summary of the program follows:

Non-Standard Rebate Offer

  • 450 to 7000 liter systems
  • Existing rebated systems installed in parallel.
  • Only applies to ablutions, e.g. factory change rooms or sport club change rooms, not to process functions.

 Standard Rebate Offer

  • For large systems above 8000 liters.
  • Scheme for developers and commercial installations where ESKOM purchases the actual energy savings in kWh
    • Retrospective payments paid annually in arrears.
    • Run over 3 years
    • Pays 40% of modelled (projected) savings up front and then actual savings per annum for 3 years after 40% savings have been achieved.
    • ESKOM will pay a maximum of 90% of project capital cost.
  • Subject to initial modelling and then M&V (measurement and verification).
    • M&V equipment must be paid for by developer/owner and ESKOM pay extra c/kWh.
    • M&V done by agent appointed by ESKOM, usually a university.
  • Only pays for hot water used, not generated so the modelling needs to be accurate in order to not over-specify.
  • Only covers the energy saved by Solar Water Heaters, not by heat pumps.
  • 2 kinds of projects
    • Green field – New project with no history. Modelled and M&V after installation.
    • Brown field –
      • Old project, hot water energy usage needs to be measured first and then M&V after installation.
      • System supplier should establish do own measurement of hot water usage in liters and kWh usage beforehand to enable modelling.
      • Prior M&V to take about 2 months until client and ESKOM satisfied a baseline has been established.
      • Prior M&V to measure existing hot water consumption and kWh usage of electrical water heating.
      • Cost of M&V works out to about R35,000 to R40,000 for entire duration of the project.  This paid by the client.
  • Savings paid to the property owner at 70 cents per kWh.

Commercial Solar Water Heater 1

Large Scale Solar Water Heater System

Posted in Commercial Solar Water Heater Retrofits, Commercial Solar Water Heaters, ESKOM Rebate on Commercial Solar Water Heaters, ESKOM Rebates, Retrofit Systems, SABS Approved, Solar Hot Water System, Technical | Tagged , , , , , , , , , , | Comments Off